GZ1000 Series-IBC Pallet Filling Machine

GZ1000-B Auto Positioning Pallet Filling Machine (with Safety Fence)

Brief Description

GZ1000-B is able to realize the automation of forklift pallet upload, auto cap loosening, auto bunghole positioning, auto quantitative filling and forklift heavy pallet out. B series adopt nozzle visual or electromechanical positioning tech, between which visual is more flexible, suitable for more container types, while mechanical saves cost and is more stable. Multi nozzles, safty fence,driven rollers, ex-proof motor, air extraction equipment and safety fence are optional.


Equipment features:


  • Auto bunghole positioning, saving labor 

  • Occupy less area 

  • Applicable to various containers, mechanical positioning 1-2 types, visual positioning multi types 

  • Highly integrated, easy installation and operation 

  • Equipped with driven roller to achieve labelling and wrapping 

  • Usually single station, speed up to 35-40/h for 200L drum, and 8-10/h for IBC


Product Parameters

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Application:

Chemical, petrochemical, building materials, grain, medicine, electronics, food and other fields.


Applicable Container Type:

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Industrial design, reasonable structure and sufficient material

The whole machine adopts industrial design, the front end adopts annular feeding pipe. The combined valve is used to control the flow rate to maintain the average pressure of each filling nozzle. The whole series of filling machines are independently developed, and the frame structure and key components have been accumulated through more than 20 years of practical experience, which can be applied to various scenarios.

Weighing quantitative filling, high configuration, and good performance

The machine applies weighing type quantitative fast and fine two-step filling to achieve high precision. DAESUM adopts international first-class brand electrical devices to ensure accurate weighing and stable operation, and centralized procurement to pick the best of the best. The machine is equipped with Modbus interface, which facilitates data export and assist production management.

Filling nozzle well sealed and durable

The filling nozzle adopts metal sealing bottom valve and compression shaft sealing technology. The material touching parts are made of corrosion-resistant materials such as stainless steel or PTFE, which have good durability and can be used for 15-20 years without maintenance. Each filling nozzle needs to undergo pressure switch test more than 3600 times, and the moving parts need to complete a 24-hour aging test to ensure reliability and stability.

Modularization and standardization

PLC program modularization, in addition to standard filling, alarm and inspection modules, the machine is also equipped with cleaning, emptying and other modules for users to choose. The machine structure is standardized, and different functional structures can be combined according to different customer needs. Plus a small part of personalized customization, it is possible to shorten the machine production cycle, and achieve fast supply.

Safety interlock and preventive mechanism

The machine is equipped with multiple safety interlocks and pressure relief mechanisms. Once the nozzle touching container top, tare weight abnormal, or capping untight and etc., the machine will stop running immediately and an alarm will be issued. Furthermore, the machine is able to realize the functions of anti-collision, anti-overflow, anti-misoperation, anti-static, anti-power outage and gas outage.

Simple operation and easy maintenance

The PLC screen of the equipment is concise and clear, the instructions are precise, and the touch screen operation is simple and easy to use. All parts are linked by clamps, which are easy to disassemble and replace. The filling room adopts a floor-to-ceiling door combined with stainless steel and tempered glass. A low-height structure, and large doors on both sides at the front and rear make maintenance personnel can directly enter the machine for maintenance and adjustment.