GZ200 Series-200L Filling Machine

GZ200-D Fully Auto Filling Machine with Four Filling Station

Brief Description

GZ200-D is able to realize the automation of manual drum upload, auto drum infeed, auto bunghole positioning, auto cap loosening, auto quantitative filling, auto capping, auto capping inspection, and auto heavy drum outfeed. D series realize nozzle positioning with the combination of electromechanical and visual tech. When the empty drums reaching cap loosening station, the equipment finish positioning and cap loosening, and after heavy drums reaching capping station, the equipment finish capping and visually inspect whether drums are capped correctly. D series are highly automatic, usually equipped with cap organizer, labeler and palletizer, thus occupying more area with long conveyors. Ex-proof motor, air extraction equipment, labeler, palletizer and wrapper are optional.


Equipment features:

  • High automation, save labor 

  • Multi functions, meet various production requirement 

  • Safe and environment friendly, reduce pollution 

  • High productivity, 4 stations, speed up to 160/h 

  • Suitable for large annual output, filling toxic, harmful, volatile, flammable and explosive chemicals



Product Parameters

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Application:

Chemical, petrochemical, building materials, grain, medicine, electronics, food and other fields.



Applicable Container Type:

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Industrial design, reasonable structure and sufficient material

The whole machine adopts industrial design, the front end adopts annular feeding pipe. The combined valve is used to control the flow rate to maintain the average pressure of each filling nozzle. The whole series of filling machines are independently developed, and the frame structure and key components have been accumulated through more than 20 years of practical experience, which can be applied to various scenarios.

Weighing quantitative filling, high configuration, and good performance

The machine applies weighing type quantitative fast and fine two-step filling to achieve high precision. DAESUM adopts international first-class brand electrical devices to ensure accurate weighing and stable operation, and centralized procurement to pick the best of the best. The machine is equipped with Modbus interface, which facilitates data export and assist production management.

Filling nozzle well sealed and durable

The filling nozzle adopts metal sealing bottom valve and compression shaft sealing technology. The material touching parts are made of corrosion-resistant materials such as stainless steel or PTFE, which have good durability and can be used for 15-20 years without maintenance. Each filling nozzle needs to undergo pressure switch test more than 3600 times, and the moving parts need to complete a 24-hour aging test to ensure reliability and stability.

Modularization and standardization

PLC program modularization, in addition to standard filling, alarm and inspection modules, the machine is also equipped with cleaning, emptying and other modules for users to choose. The machine structure is standardized, and different functional structures can be combined according to different customer needs. Plus a small part of personalized customization, it is possible to shorten the machine production cycle, and achieve fast supply.

Safety interlock and preventive mechanism

The machine is equipped with multiple safety interlocks and pressure relief mechanisms. Once the nozzle touching container top, tare weight abnormal, or capping untight and etc., the machine will stop running immediately and an alarm will be issued. Furthermore, the machine is able to realize the functions of anti-collision, anti-overflow, anti-misoperation, anti-static, anti-power outage and gas outage.

Simple operation and easy maintenance

The PLC screen of the equipment is concise and clear, the instructions are precise, and the touch screen operation is simple and easy to use. All parts are linked by clamps, which are easy to disassemble and replace. The filling room adopts a floor-to-ceiling door combined with stainless steel and tempered glass. A low-height structure, and large doors on both sides at the front and rear make maintenance personnel can directly enter the machine for maintenance and adjustment.